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Add to Basket CNC Gear Shaping Machine (YN5132CNC)

Product Description

The model YN5132CNC is a 4-Axes CNC Gear Shaping Machine. Any three of its 4 axes can be moved simultaneously. The machine is designed in a longitudinal placement. The back-off motion of the cutter is completed by swinging the cutter head. The radial feed is effected by moving the column. And the column assembly can be offset to the left or fight to allow for the oblique back-off motion of the cutter. The X-axis is for controlling the radial feed. The B-axis is for controlling the revolving motion of the cutter. And the C-axis is for controlling the revoving motion of the workpiece. The main drive is transmitted at an infinitely variable speed froma frequency-controlled motor.

The CNC Gear Shaping Machine Model YN5132CNC works under the control of a Sinumerik 802D CNC system

The drive to the X-, B- & C-axis is transmitted from their respective AC servo motors. The said 3 axes can be moved simultaneously in the cutting operation.

The machining program can be edited by the parameterized programming method. And the machine can be set up and operated through an easy-to-operate man-and-machine interface.

The machine features in reliable performance, short transmission chain, smooth running, high rigidity, high productivity and less noise.

The Model YN5132 works by using a rotary gear-shaping cutter and is designed for cutting cylindrical straight disc-gears, duplex gears, internal & external gears and segment gears.

Upon customers'request, the machine can be equipped with special attachments for cutting rack bars, shaft gears, helical gears, little tapered gear teeth and crowned gear teeth.

Due to its versatile functions and wide adaptability, the present machine is well-suited for batch and mass production of gears in the automobile, tractor and special gear-manufacturing industries, and also well-recommended for small-batch and job lot production of gears in the machine tool and other machine-building industries.

Functions of the control system
Digital drive technology of the 802D system and LCD display
Parameterized programming
Standard communication interface
Manual adjustment of the servo-controlled axes
Storage and call of machining programs
An independent handwheel for manual adjustment
Self-diagnosis of troubles and interlock safety protection

Standard collocation
Basic machine
Hydraulic system & lubrication system
Siemens 802D control system
Air-conditioned control cabinet
Coolant & chip conveyor
Workpiece clamping cylinder
Semi-enclosed protection guard
Cutter arbour (¦µ31.743)
Spring iron wedges

Optional attachments
Fanuc OIC control system
Workholding fixture
Special cutter arbours
Helical guideway & counter column
Riser blocks
Tilting worktable
Inclined riser blocks
Deburring unit
Rack shaping attachment

Main specifications:
 
 
 
Max. diameter of workpiece: External gears
 
320mm
 
Internal gears with a mounting diameter of 400mm
 
220+dmm
 
Max. module to be cut
 
6mm
 
Max. face width to be cut
 
70mm
 
Max. facewidth
 
84mm
 
Max. stroke length
 
160~1000str/min
 
Spindle diameter
 
85mm
 
Distance from the cutter mounting surface to the worktable
(Riser blocks are available upon customers request.)
 
120-230mm
 
 
Distance from the cutter to the worktable
 
-110-265mm
 
Diameter of the worktable
 
380mm
 
Worktable bore
 
120mm
 
Cutter spindle back-off at its top-most position
 
> 0.5mm
 
Column offset for the oblique cutter back-off motion
 
± 20mm
 
Radial federates (infinitely variable)
 
2~16mm
 
Total power consumption/power of the main drive motor
 
20KVA/7.5kw
 
Overall dimensions (L*W*H)
 
300*320*230cm
 
Dimensions of packing cases (L*W*H)
 
 
 
Basic machine
 
325*196*275cm
 
Coolant &chip conveyor
 
232*148*159cm
 
Control cabinet
 
170*120*252cm
 
Net/gross weight:
 
 
 
Basic machine
 
7000/7500kg
 
Coolant &chip conveyor
 
600/680kg
 
Control cabinet 
 
300/380kg
 
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